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Digital PID Temperature controller and various other panel instruments
Equipments

 

HOPPER DRYERS INSULATION JACKETS
OVENS CONTROL PANELS
MOULD TEMP CONTROLLERS HEATING EQUIPMENTS & CONROLLERS PANELS
FURNANCES
  • HOPPER DRYERS

The moisture in the Plastic Resins (Hygroscopic and Non-Hygroscopic) will effect the surface finish and quality of the molded component. We have designed a compact and economical HOT AIR HOPPER DRYER to overcome this problem.

Features
  1. Drying capacities ranges from 25 Kgs to 100 kgs
  2. .Direct Machine mounting
  3. Tubular type heaters for longer heater life
  4. Solid state temperature controller for reliability
  5. Process air temperatures to 150°C and higher with options
  6. Fiber glass insulation optional
  7. Low power consumption
  8. Specially designed diffuser cone for uniform heating and drying
  9. Detachable air distribution system for easy cleaning

Technical Specifications

Model Hopper Capacity
Kgs.
Heater Load
KW
Blower Load
KW
Dimensions
Dia
mm
Height
mm
HAHD-25 25 3 0.16 475 750
HAHD-50 50 4.5 0.16 475 1000
HAHD-75 75 6 0.18 550 1250
HAHD-100
100 9 0.37 550 150

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Hopper Dryer Attachments

We offer an unique system to convert existing hopper into dryer just be replacing the top lid of the existing hopper.

Features
  1. Heat insulated air duct
  2. Thermostatic control of temperature
  3. Economical and low power consumption
  4. Easy to fix over the existing hopper
  5. Modular type heating element for effective and efficient heat transfer

Technical Specifications

Dimensions
Model Duct Depth(mm) Duct Dia(mm) Base Dia(mm) Heater load (Watts) Volts
PF-50 300 50 50 750 230
PF-60 300-400 60 120 1000 230
PF-70 450-600 70 140 1250 230
PF-90 600-900 90 180 1500 230
  • INSULATION JACKETS

Elmec Insulation jackets are made up of 3 layers. Inner layer is made of fibre glass cloth, Middle layer is made of 50 mm thick fibre blanket, Top layer is made of abrasion proof glass fabric which resists both dirt and plastic material. All these material can withstand temp upto 600° C. These insulation jackets are made with holes and cutouts wherever it is required and so it is easy to install over the barrels of Injection, Extrusion and Blow molding machines.

Features

  1. Reduces power consumption from 20% - 30%
  2. During the process, the heaters are switched off for long time, thereby increasing heaters life.
  3. Working atmosphere remains more comfortable.
  4. Initial heat up time decreases considerably.
  5. These insulation jackets have special fixing arrangements, so that they can be easily  removed and fixed.
  6. These insulation jackets can serve for a very long period, due to abrasion proof materials.

When Ordering Please Specify :

  1. Outside diameter and width of the heater
  2. Type and position of the terminal
  3. Drawing where special type of holes or cutout required

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  • OVENS

The presence of moisture in palletized plastics results in impairments such as poor surface quality, internal voids & loss of physical properties. These defects can be overcome by removing the moisture by preheating the plastic material using ELMEC PRE-DRYERS

Features

  1. Rugged construction ensures longer life
  2. High speed blower for effective and uniform drying of granules
  3. Solid state Temperature Controller/Thermostat
  4. Complete heat insulated walls
  5. Modular type heating element for effective and efficient heat transfer
  6. Low power consumption

Technical Specifications


Dimension
Model Capacity(Kgs No of Trays Heater Load(KW) Blower Load (KW) Max Temp°C B(mm) D(mm) H(mm)
PF-15 15 3 1.5 NIL 160 660
560 400
PF-25 25 5 3 NIL* 160 660 560 660
PF-50 50 10 6 0.37 160 760 840

1300

PF-100 100 20 12 0.37 160 1600 840 2300

 

Infrared bonding oven for breakshoe

 

  • FURNANCES

Elmec manufactures furnaces for laboratories and for various other applications. Furnace to reach maximum temperature upto 1200°C can be supplied. We also manufacture large capacity furnaces as per customer’s specifications and applications.

Features

  1. Double wall constructions stuffed with ceramic fibre blanket to reduce outside shell temperature.
  2. Digital temperature controller PD / PID type for accurate temperature control.
  3. Nickel / Kanthal elements for longer heater life.
  4. Silicon carbide elements for higher temperature.
  5. Adjustable air inlet in the front door and vent at the rear side of furnace (Optional).

For more information on technical specifications consult ELMEC.

  • CONTROL PANELS

Control Panels for controlling heater output are offered with digital/analog temperature controller, thermocouples, and necessary   indicating devices. They can be made strictly as per customer specifications

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  • MOULD TEMP CONTROLLERS

One of the important factor, to be considered in moulding of engineering thermoplastic materials is mould temperature. It is very essential to maintain optimum temperature in the mould while processing, to obtain perfect and precision moulded component. Elmec Heaters & Controllers has designed a compact mould temperature controller that heats and cools the mould to maintain optimum temperature in the mould.

Features

  1. Compact and fully automatic unit.
  2. Circulating media is oil (water -optional)
  3. Automatic water cooling to maintain thermal stability.
  4. Safety Thermostat to safeguard, the unit in case of failure of temperature controller.
  5. Efficient temperature control up to ± 2 °C (± 0 °C is also possible)
Controller Specifications
Model PMTC-3 PMTC-6 PMTC-8 PMTC-12 PMTC-16
Oil Capacity (Ltrs) 25 35 40 50 60
Pump pr (ksc) 6 6 6 8 8
Flow rate (LPM) 21 41 41 40 40
Heater Load (KW) 3 6 8 12 16
Cooler Cap (kcal/hr) 2500 3000 4000 5500 9000
Motor Rating (HP) 0.75 1 1 1.5 1.5
Max temp(C) 120 180 180 250 250
Length(mm) 750 750 750 1200 1500
Breadth(mm) 400 450 450 500 600
Height(mm) 630 630 700 1000 1250

 

  • HEATING EQUIPMENT & CONTROL PANELS

Circulation Heater

Control Panels

 

 

Thermocouple calibrator

Heater Banks


Lead Melting Pot

Oil / Water Bath

Hot Plats


Elmec Heaters has been producing both heater banks and resistance load banks with high quality materials.